Optimal all-in-one solution for feature inspection and error prevention
As compact, modular all-in-one solutions, simple image processing systems already contain all relevant functions such as an integrated lens, a camera and lighting. Accordingly, they are easy to set up, space-saving, inexpensive and yet powerful.
Thanks to their flexible design, they can be adapted to different application requirements and offer the greatest possible flexibility for the respective application. What’s more, the latest generation of smart vision sensors use AI-based detection algorithms to intelligently detect misalignments, environmental instabilities, and other disruptive factors, always delivering reliable results regardless of environmental influences.
Recognized machine vision manufacturers such as Cognex, Datalogic, Keyence, Sensopart, Sick and Zebra offer innovative and powerful sensor cameras for applications in a wide range of industries.
In-Sight 2800 – Cognex
In-Sight 2800 from Cognex: AI-assisted vision system for precise defect detection
The In-Sight 2800 vision system from Cognex combines artificial intelligence (AI) with rule-based vision tools to offer a wide range of application possibilities.
- Artificial intelligence (AI) and rule-based image processing
- Edge learning classification tool for flexible classification results
- Edge learning OCR optical character recognition for different types of text
- Easy implementation and integration into manufacturing automation
- High resolution and versatile field of view options
- Multi-color lighting (RGBW): Powerful and customizable integrated lighting for optimized images
- Two different resolutions (1.3MP and 2MP) and available in monochrome or color versions
- Automotive industry
- Gasket quality inspection
- Ball bearing testing
- Plug connection testing
- Part identification
- Part classification
- Consumer Goods Industry
- Classification of for example colors
- Quality inspection
- Label recognition
- Food & Beverages
- Bottle cap inspection
- Portion spoon detection
- MHD detection
- Electronics Industry
- Testing of components for printed circuit boards
- Pharmaceutical industry
- Quality inspection of blister packs
- Inspection of vaccine labels
- Quality control of medicines (breaks, scratches, contamination, etc. )
P2x – Datasensing/Datalogic
P2x Series from Datasensing/Datalogic: the ultimate smart camera with performance and flexibility
The P2x Series from Datasensing/Datalogic is an industrial smart camera that offers exceptional inspection performance and flexibility in a fully embedded compact package. The introduction of new models that support C-mount lenses takes the product’s modularity to the next level.
Two different resolutions: The P2X-SERIES is available in two resolutions (qHD and 2MP) and in monochrome or color versions.
360° high visibility multi-color field: The smart cameras feature a configurable color field that provides intuitive visual feedback even over long distances without the need for additional HMI panels.
C-mount lens support: C-mount lens support opens up new possibilities for applications with very long operating distances, very narrow fields of view and telecentric lenses for extremely precise measurements and positioning.
Modular customization: customers can adapt the smart camera to their specific requirements by choosing different lens types, illuminators, optical filters and covers. All parts are field replaceable and combinable, enabling countless applications.
IMPACT Software Suite: The P2X-SERIES comes with the IMPACT Software Suite, providing access to the full range of datasensing algorithms.
Advanced Functionality: ENHANCED and PROFESSIONAL (PRO) licenses allow the use of advanced features such as the Advanced OCR tool and the Pattern Sorting tool.
- Quality inspection in packaging and automotive industry
- Robot guidance
- Precise measurements in electronics industry
- Color analysis
- OCR readings
- Code readings
Keyence’s IV model range: precise vision sensors for clear images and easy setup
Keyence’s IV model series is a high-quality series of vision sensors that has earned an excellent reputation as Keyence’s best-selling vision sensor. With internal illumination options and a user-friendly setup, this model series offers numerous features and benefits that make it ideal for a wide variety of machine vision applications.
Keyence’s IV Series features advanced character recognition (OCR) that enables accurate and reliable identification of characters and text. Internal illumination and high-precision autofocus ensure clear images and stable recognition.
The sensors are compact and lightweight, allowing for easy installation in almost any location. Vision sensor setup is designed to be user-friendly, allowing users to configure the tools quickly and easily.
Versatile tools: The model series offers various tools for color, shape and edge-based discrimination as well as character recognition (OCR). This allows customized programs to be created for any application.
Integrated illumination: The compact devices are equipped with a high-intensity Hi-R illumination that ensures bright and uniform illumination of the entire field of view. This results in stable detection.
Large representation in the field of view: Thanks to the generous representation in the field of view, higher stability of image recognition is achieved.
The IV series sensor head product lineup includes ten different models that meet different requirements for detection, distance, field of view, and object size. The exact technical details, such as resolution, frame rate and interfaces, vary depending on the model type.
The vision sensors are ideal for quality inspection of products in manufacturing.
VISOR® from Sensopart: Flexible vision sensor with high scalability
VISOR® from Sensopart is a comprehensive vision sensor family that combines sophisticated hardware and easy-to-parameterize software.
The smart camera in the compact and lightweight sensor housing offers innovative solutions such as an aiming laser for easy mechanical alignment and the motorized focus for automatic adjustment to the individual working distance. The VISOR® software enables quick and easy application setup and allows continuous monitoring of the process. The vision sensors are extremely flexible, offering various resolutions up to 5 megapixels and numerous fields of view from narrow to wide. There is also a variant with the option to attach an external lens. VISOR® devices are easy to integrate into the plant thanks to integrated and standardized transmission protocols such as PROFINET and Ethernet/IP. Depending on the task, SensoPart offers the VISOR® vision sensor with suitable scopes of integrated detectors and functions
- Compact smart camera with high performance
- Flexibly scalable hardware and software
- Motorized focus for automatic adjustment to working distance
- Supports different resolutions and field of view options
- Easy integration into the plant through standardized transmission protocols
- General image processing tasks: Checking for presence/absence of objects, part inspection, defect detection and quality control.
- Robot guidance and pick-and-place applications: The VISOR® Robotic is specifically designed for robot guidance applications. It enables precise localization and gripping of components in universal trays or loose feed. The vision sensors detect component position and enable correction of positional misalignment, which improves production quality and reduces mechanical effort. Direct communication of the VISOR® with the robot eliminates the need for additional instances.
- Object inspection and result processing: VISOR® vision sensors can handle complex inspection tasks and combine results from different detectors within one execution. Thanks to the new Result Processing detector and more than 50 available operators for calculations, string processing, comparisons and decisions, demanding inspection tasks can be easily solved.
- Mobile workstations: Vision sensors play a critical role in the precision and efficiency of mobile workstations.
PLOC2D – SICK
PLOC2D from Sick: precise part localization with user-friendly vision sensor system
Sick’s PLOC2D is a vision sensor system that provides accurate and reliable 2D part localization, with user-friendly features and flexible customization options. The system is easy to integrate with many makes of robots and PLCs.
The sensor system is easy to set up and requires no special vision expertise, enabling fast commissioning. Thanks to quick and easy calibration of the sensor system’s FLEX variants and a wide range of lenses and illumination accessories, the PLOC2D can be adapted to individual needs. This also allows sensor system to be seamlessly integrated into different robot makes and PLCs.
With powerful teach-in capabilities, the PLOC2D provides high accuracy and reliability for safe operation in demanding applications. The PLOC2D provides fast and accurate 2D part positioning, enabling precise machining and handling.
The intuitive user interface facilitates setup and maintenance of the sensor system in production environments. In addition, the PLOC2D is a stand-alone sensor system and does not require an external PC for operation.
The PLOC2D enables communication with the standard ORiN middleware specification for seamless integration into existing systems.
The sensor system offers several models with different technical specifications, including working range, localization time and localization accuracy. The exact technical details can be found in the individual products.
- Part Localization: The PLOC2D is ideal for precise localization of parts in production and assembly.
- Robot Vision: The sensor system enables improved robot perception, resulting in more precise movements and actions.
- End-of-Arm Tooling: The PLOC2D can be integrated into robotic arms to optimize part handling and processing.
- Position Feedback: The sensor system provides accurate position data that can be used for feedback and control of robot movements.
InspectorP62x – SICK
InspectorP62x from Sick: high precision and reliability
Sick’s InspectorP62x offers efficient and optimal performance with its advanced technology and user-friendly interface. The vision sensor features versatile functions and a rugged design that stands up to tough operating conditions.
With its high resolution and fast processing speed, the InspectorP62x enables error-free and efficient inspection. Its simple and intuitive operation makes it the ideal choice for numerous applications. Sick’s InspectorP62x is also suitable for tight installation spaces thanks to its compact design.
- High-resolution image quality for precise inspections
- User-friendly interface that enables easy operation
- Supports industrial communication protocols as well as digital I/Os
- Rugged design for use in demanding industrial environments
- Flexible configuration options that can be adapted to different application scenarios
- Licensed deep learning option available
- Inline quality control during the manufacturing of parts, assemblies or products – Inspection and measurement of product characteristics.
- Optimization of inventory management through precise identification and tracking of goods
- Defect detection during printed circuit board assembly in electronics manufacturing
- Optical character recognition and verification as well as reading of codes
VS20 – Zebra
VS20 from Zebra: compact shape and easy setup
The VS20 is an intelligent vision sensor used to perform quality inspections in industrial production.
The sensor integrates anywhere on your network and its compactness allows it to be deployed virtually anywhere.
Zebra’s powerful “Aurora” software platform makes it easy and efficient to set up, deploy and run the VS20 and other Zebra smart cameras and barcode readers.
The ability to add new features through software licensing allows companies to take the next step in automation without having to purchase new equipment.
The sensor has multiple connectivity options, including Ethernet/IP, PROFINET, Modbus/TCP, TCP/IP and CC-Link, allowing easy integration into PLC or host networks. Installation of the VS20 sensor is simple and cost-effective thanks to Power-over-Ethernet, which requires no additional power supply or outlets.
The VS20 features superior image capture reliability. With the “ImagePerfect” function, three different images of a single element are captured with their own settings, resulting in perfect images. In addition, the “Golden Image Compare” function enables quick diagnosis of inspection errors and reduces downtime.
The sensor is future-proof and can be upgraded with new image processing tools or support for new bar code symbologies by purchasing a software license.
The VS20 is used in a variety of machine vision applications to perform quality inspections and optimize production processes.
It finds application on the factory floor to the control room, helping manufacturers meet growing business needs.
The VS20 enables leaner operations, reduces product defects and lowers manufacturing costs, resulting in higher customer satisfaction.
VS40 – Zebra
The versatility of the VS40 vision system from Zebra
The VS40 is an intelligent vision camera from Zebra that offers a comprehensive feature set and is specifically designed to support virtually any inspection application on the production line.
The camera has versatile options that can be customized to meet individual needs and requirements.
The camera offers a wide range of features and options, including different lenses, lighting options, connectivity options (including dual Ethernet), up to nine digital I/O ports and a USB-C port for peripheral and process automation.
Zebra’s powerful “Aurora” software platform makes the VS40 easy to set up, deploy and operate.
With the “ImagePerfect+” feature, the VS40 captures 16 different images of a single object, each with its own settings. This simplifies inspection and ensures perfect images are achieved every time.
New image processing tools or support for new barcode symbologies can be added by purchasing a software license. This makes it possible to adapt the camera to changing business requirements without having to buy a new device.
- Aurora™ Software: Intuitive platform, for easy setup, deployment and running of the VS40.
- ImagePerfect+, Golden Image Compare, feasibility setup wizard and more.
- Decoder packages and image processing toolsets.
- Interfaces: Dual Ethernet, PoE, USB-C, serial
The VS40 is used in manufacturing companies to monitor production lines and ensure product quality.
It helps meet business needs by enabling automation and defect reduction in production phases and validating assembly and tracking information.
The camera optimizes operations and helps produce defect-free products at the right time, eliminating product defects and reducing manufacturing costs.
